Postby zarfnober » Wed May 22, 2013 7:12 pm
The Vairs big problems are: HP heads drop valve seats and they need a fair amount of work to flow good, due to the exhaust port/stack location. We remove the stock port/stack and bore out at an angle to get them to flow on the ex side. Intake requires milling away cast-in manifold, carefully porting and welding on individual runners for triple Webers. Valve seats need to be "hi-press fit" with a deeper and wider seat, some guys use copper/berylium. Mill heads for higher compression, which ends up requiring shorter push rods OR, get custom made pistons, which is fortunately easy to do now. Rods are 99.99% of the time not a problem, and most Vairs will never see enough power to bend them. Unless of course you have something go wrong under boost. Crankshafts are perfectly happy up to 6,500 for as long as you want to spin it, beyond that a stock one needs a FluidDamper for extended road racing. A few guys have made billet/counter balanced cranks, expensive. Cooling system is not the best, but works, need an externally mounted oil cooler for road racing. Some guys use a vertical fan similar to Porsche, but believe it or not, the stock belt sytem only throws belts when wrong belt is used, pulleys seriously out of alignment or belt is just installed too tight. Too tight is the most common reason, they actually gotta be a little loose. Camshaft gears need to be set screwed, crank gears need to be pinned.
No one ever made an aftermarket head for the Vair, which really sucks. A great majority of the stuff we use has to be custom made, again, easier to do nowadays, just expensive.
We also use 94mm VW pistons and cylinders to get 190 cu in, only takes money and machine work!
Other than the above, they're a piece of cake, count your blessings!
Rocco
www.rockometeramp.com Vinatge spec American and British style cabs, custom cabs, recovers, regrills and restorations.